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Posts Tagged ‘disassembly’

DISASSEMBLY – Part 15

19 Jun

Disconnected the steering wheel coupler by unplugging the horn ground wire, then removing two castle nuts and cotter pins on the coupler. Cleaning off some of the gunk makes it easier to see the parts. Especially when trying to get the cotter pins out.

Steering coupler doesn’t look that bad, but I’ll know more when it’s cleaned off. I always assumed I would just replace it since it’s a ‘soft’ part. There’s an interesting forum thread on the Samba.com site, that talks about using urethane couplers. I’ll think I’ll stick to a OE part like this one from CIP1.com.

 
 

DISASSEMBLY – Part 14

19 Apr

Finished removing all the bolts that hold the body to the chassis. First, I made sure I got the bolts and brackets alongside the car — there are nine on each side. There are four bolts and washers inside the car, underneath the back seat. Some websites show that these have a similar bracket as the fasteners underneath the side of the car; mine only had bolts and washers. Next, there are two on each side of the car near where the running board meets the front fender. Then, there is a bolt, washer, and bracket on the mounting post near the rear shock (one bolt on each side of the car). Finally, there are two bolts, brackets, and rubber mounts underneath the gas tank in the front.

 
 

DISASSEMBLY – Part 13

10 Apr

Removed the horn button on the steering wheel (it snaps in place), then removed the semi-circular horn switch (three spring-loaded screws).

Also began taking off the chassis plates and screws that hold the body to the floor. Lots of crud underneath the body, and sometimes the screws break rather than come out. They can be hard to get to without jacking up the car, since they are just about at the lowest point on the body.

 
 

DISASSEMBLY – Part 12

09 Apr

The rear bumper bracket has a nut and bolt to rusty to remove. Cut-off tool to the rescue. Purchased from Harbor Freight on sale for about $7.00, and cut-off discs (pack of 10) from there, also. Be sure to wear safety goggles.

 
 

DISASSEMBLY – Part 9

15 Aug

Removal of antenna, windshield wiper motor, and electronics. Found a huge bug nest wrapped around the windshield wiper switch.